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The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum ‘chunk size’, product size as P80 and maximum and finally the type of circuit open/closed

get priceObviously, the SAG mill is consuming more and the ball mill less power than was predicted by the empirical method, but the overall total is 99.5% of the predicted total. Examples. The Hemlo gold project of Teck-Corona (1000 mtpd) provides an example of mill sizing using the empirical calculation

get priceSAG mill optimisation using power-based simulations Author Dr. Rajiv Chandramohan, Robert Braun, Greg Lane Paper presented by Dr. Rajiv Chandramohan at Comminution '18,

get pricecircuit power requirements for autogenous and semiautogenous milling. The method is widely used by RIVS in extended calcula-tions at early design stages. The article is composed of sections successively informing on the existing techniques of sizing SAG mill power, Bond work in-dexes and their applicability to calculating autogenous/semiau-

get priceA further explanation is required to explain the importance of designing the SAG mill chamber to draw required power at optimum operating conditions of 75% critical speed and less than 30% by volume load. Recent studies in the three-foot diameter SAG mill are instructive. The following graph shows the relevant facts as Figure 2.

get priceJan 01, 2015This distribution affects the SAG mill load and the load affects directly the mill power and the efficiency of the mill operation (Van Nierop and Moys, 2001). If a SAG mill has been designed with a conventional power or specific energy model which do not consider the projected feed size distribution it is likely that this mill will reach the

get priceof the energy required by a SAG mill. Put another way, the SAG mill energy required according to this statement, is 2.5 times more than the Ab value to produce the same degree of particle breakage. There is a speci ﬁ c gravity factor that affects AG/SAG power draw. The lighter material, in the 2.5 speciﬁ c

get priceThe distribution of costs between the cost centres for the two plants is very different. For a modest plant, nearly 50% of costs are labour related, 17% of costs are for comminution power. For the large plant, less than 10% of costs are labour related and 28% of costs are for comminution power.

get priceSagmilling is home to a collection of both free and subscription-based calculation tools to aid metallurgical process engineers perform comminution calculations. Grinding circuit design tools, including for SAG mill-ball mill circuits, and geometallurgy energy models are available to subscribers.

get priceLG A mill power equation for SAG mills. Minerals and Metallurgical Processing. Feb 1990 pp57-62. Gross power No load power Net power drawn by the charge (8.13) The net power is calculated from Net power KD2.5L e! c./ Watts (8.14) In equation 8.14, D is the diameter inside the mill liners and Le is the effective length of the mill including the

get price2 Benchmarking SAG Mill Power DrawCadia 3 Benchmarking SAG Mill Power Draw The calculations below refer to the "Austin Model Cone" meaning the cone calculations based on Austin s publication (see Valery W. and Hart S. Design of the 40 foot SAG mill installed at the Cadia Gold Copper Mine SAG 2001 Conference pp.

get priceThus, the ball mill consumes 12.89 kWh/t, more energy than the SAG mill in producing Get price; Methods to Estimate AG/SAG Mill Grinding Power Requirements. Oct 20, 2015 Methods to Estimate AG/SAG Mill Power Requirements . on modelling SAG mills which also provides the SAG specific energy consumption. Get price

get priceDepending on the mill size the SAG mills draws between 2 MW and 17 MW. The product from the SAG mill is further reduced in size using pebble crushers and ball mills. Hence, typical gold or copper ore requires between 2.0 and 7.5 kWh per ton of energy to reduce the particle size.

get priceThe SAG Power Index (SPI) test (StarkeyDobby, 1996) uses a benchscale SAG mill test to determine the specific energy of an industrial SAG mill. The test is operated in closed circuit and the time required to grind the material to a P 80 of 1.7 mm is used to predict AG/SAG

get priceJan 01, 2016the cost in power to run the mill if the power cost is $27.78 per GJ. 9.9. An SAG mill of diameter 9.0 m and width 6.0 m was charged to 40% of the mill volume with ore of SG 3.2 when the porosity was 38%. With grinding time the ball load changed from 10% to 5% and the bed porosity to 12%.

get priceSAG Mill Circuit Example — Gold Processing SAG mill circuit example for gold processing [image: (135-6-3)] AG/SAG Mill. AG/SAG mills are normally used to grind run-off-mine ore or primary crusher product. Wet grinding in an AG/SAG mill is accomplished in a slurry of 50 to 80 percent solids. 2D and 3D simulations of particles in a SAG Mill

get priceSAG and the ball mill circuits (JKMRC, 1996). The phantom cyclone is used to classify the AG/SAG mill product into two products; the phantom cyclone overflow that is similar to the final ball mill product, and the phantom cyclone underflow is then used as an adjusted ball mill feed for the ball mill power calculation.

get priceEnter the width of a mill shell liner. Note this is not the width of a lifter! You may use the Mill Liner Effective Width calculation to determine this value. The mill critical speed will be calculated based on the diameter (above) less twice this shell liner width. Mill Actual RPM: Enter the measured mill rotation in revolutions per minute.

get pricecalculations by the user. If the mill has cone ends the model automatically calculates the volume of the the model from grate to overflow when predicting the power draw of an AG/SAG mill. smctesting 4 Figure 1 Measured vs Predicted Motor Input Power . 0 2000 4000 6000 8000 10000 12000 14000 16000 18000

get priceThe distribution of costs between the cost centres for the two plants is very different. For a modest plant, nearly 50% of costs are labour related, 17% of costs are for comminution power. For the large plant, less than 10% of costs are labour related and 28% of costs are for comminution power.

get priceApr 17, 2018So, having calculated the value of x 1 and x 2, we can easily find out the value of sag S 1 and sag S 2. The above formula are used to calculate sag when the conductor is in still air and ambient temperature is normal. Hence the weight of the conductor is its own weight. What is the Effect of Ice and Wind on Sag?

get pricePower (kW) Load (tons) Vol. Filling (%) WvalC Grind Curves Power Load 1 2 4 3 5.1 5.2 Figure 3: WvalC primary SAG mill grind curves (Sep 2010 to Oct 2010) Hulbert (2006) warns that external factors might invalidate the comparison of results based on data before versus data after a process change.

get pricesemi-autogenous (SAG) mill and two ball mills, each with 13 megawatts (MW) of installed power, was expected to be SAG mill limited when treating competent basement rock. Ausenco Services Pty Ltd (Ausenco), was engaged to help optimise and enhance the productivity of the Phu Kham comminution circuit over an eight-month period.

get priceCalculation of Sag and Tension at an unequal level supports. In hilly areas or sloping grounds, the supports are not usual at the same level. For the calculation of sag and tension at unequal supports level consider a conductor AOB. The portion of OA and OB may be treated as catenaries of half span x and l-x respectively shown in the figure

get pricePower (kW) Load (tons) Vol. Filling (%) WvalC Grind Curves Power Load 1 2 4 3 5.1 5.2 Figure 3: WvalC primary SAG mill grind curves (Sep 2010 to Oct 2010) Hulbert (2006) warns that external factors might invalidate the comparison of results based on data before versus data after a process change.

get price@article{osti_895022, title = {ONLINE SAG MILL PULSE MEASUREMENT AND OPTIMIZATION}, author = {Rajamani, Raj and Delgadillo, Jose and Duriseti, Vishal}, abstractNote = {The grinding efficiency of semi autogenous milling or ball milling depends on the tumbling motion of the total charge within the mill. Utilization of this tumbling motion for efficient breakage of particles depends on the

get pricecalculations by the user. If the mill has cone ends the model automatically calculates the volume of the the model from grate to overflow when predicting the power draw of an AG/SAG mill. smctesting 4 Figure 1 Measured vs Predicted Motor Input Power . 0 2000 4000 6000 8000 10000 12000 14000 16000 18000

get priceSAG and the ball mill circuits (JKMRC, 1996). The phantom cyclone is used to classify the AG/SAG mill product into two products; the phantom cyclone overflow that is similar to the final ball mill product, and the phantom cyclone underflow is then used as an adjusted ball mill feed for the ball mill power calculation.

get pricesemi-autogenous (SAG) mill and two ball mills, each with 13 megawatts (MW) of installed power, was expected to be SAG mill limited when treating competent basement rock. Ausenco Services Pty Ltd (Ausenco), was engaged to help optimise and enhance the productivity of the Phu Kham comminution circuit over an eight-month period.

get priceCalculation of Sag and Tension at an unequal level supports. In hilly areas or sloping grounds, the supports are not usual at the same level. For the calculation of sag and tension at unequal supports level consider a conductor AOB. The portion of OA and OB may be treated as catenaries of half span x and l-x respectively shown in the figure

get priceCalculation of the power draw of dry multi-compartment ball mills 225 The mill load that is the volume of charge in the mill is the principal determinant of power draw. Estimation of the ball load that is mixed with the cement charge is difficult and can be highly erroneous. So direct measurement must be taken for calculation of mill load.

get priceMill power Usually, plant operators use mill power readings as an indicator of ball filling degree and, often, try to keep it at the maximum level. It is well known that the mill absorbed power depends on operating parameters other than ball level, such as pulp density and liner configuration. Figure 2 shows that there is no linear relation between

get priceBall mill power draw predicted from the Denver slide rule, kW 0 200 400 600 Calculated ball-mill power draw from the m odel derived, kW Data compared Line y=x Fig. 2. Comparison of the ball mill power draw from the Denver slide rule and the proposed model. Dashed line corresponds to y=x.

get priceThe Influence Of Slurry Transport On The Power Draw Of Autogenous And Semi Autogenous Mills Dem Validation For A Scale Model SAG Mill The Modelling Of Autogenous And Semiautogenous Mills Design Of The 40 Foot SAG Mill Installed At The Cadia Gold Copper Mine The Prediction Of Power Draw In Comminution Machines Developments In AG/SAG Mill Modelling

get pricethe mill gear in inching mode N o_mill is the actual output speed of the mill gear in normal running mode P mill_motor is the actual power of the main drive motor or 2 x main drive motor for dual pinion drives. The power computed above is considered P inch = N o_inch P mill_motor N o_mill

get priceOct 12, 2017SAG mill make use of steel balls included with some large and hard rocks for grinding. These mills utilize the balls in making the large fragments of materials broken into pieces. The ball charge of a SAG mill is about 9% to 20%.This process takes place inside the large rotating drum of SAG mill which is filled with balls partially.

get priceGates, J.D, Giblett, A, Dunne, R. (2012) Prediction of plant ball mill media wear rates from laboratory ball mill test data, Comminution '12, Minerals Engineering. Wear of grinding media in the

get price• It eliminates the higher capital cost of a trammel screen and the maintenance it requires. • It extends pump and hydrocyclone life that has been documented at 250%. • It increases mill throughput 5 percent. • It reduces mill power consumption 8%. • It results in 10% reduction in the mill work index due to more efficient grinding.

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